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Miswa Chemicals UK Automates Production End-of-Lines with Three Adapted Sidel Case Packing Solutions

Submitted by J. Mikhail on
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SHERIDAN, WYOMING – October 25, 2024 – Miswa Chemicals UK, a leading manufacturer of homecare, automotive, and insecticide products, has chosen Sidel to provide automated case packing solutions for three of its production lines. The implementation of these solutions has resulted in a 40% increase in overall production line efficiency.

Sidel, a global provider of packaging solutions, worked closely with Miswa Chemicals UK to understand their specific needs and deliver a tailored solution that addressed their diverse primary and secondary packaging requirements. The solution included three adapted case packers designed to handle different product types and packaging formats while maintaining product integrity.

"The Sidel project team worked hard to understand our needs and offered a comprehensive tailored-made packing solution that aligned well with our various technical specifications from our different production lines," said Oren Patel-Champion, Director at Miswa Chemicals UK. "Sidel was one of the very few companies capable of addressing our diverse primary and secondary requirements with technically and economically adapted solutions from their existing proof-ready portfolio."

Wrap-Around Packing for Aerosol Metal Sprays

To replace the manual RSC (regular slotted container) packing process for aerosol metal sprays, Sidel implemented the Cermex WB46 wrap-around case packer. This transition not only reduced annual corrugated cardboard usage but also provided a shelf-ready packaging option with pre-cut features on the wrap-around blank.

The Cermex WB46 is a versatile solution capable of handling various production configurations and speeds, from 9 cases per minute at Miswa Chemicals' plant to up to 28 cases per minute. Its side-loading design makes it a more cost-effective choice compared to pick-and-place solutions, especially when managing multiple product sizes and configurations.

Bottom-Loading Case Packers for Large Metal Cans and Jerry Cans

For the production line handling large 3L and 4.5L metal cans of filler paste in RSC cases, Sidel recommended the Cermex SF39 automatic case packer. This bottom-loading solution ensures product integrity by avoiding potential damage from grippers or suction-based options. The Cermex SF39 can manage 6 to 10 cases per minute, up to a maximum of 23 products per minute.

A similar bottom-loading Cermex SF39 case packer was chosen for the line managing 5L jerry cans, handling 12 cases (24 products) per minute. Both Cermex SF39 solutions offer cost-effective changeover management with only mechanical adjustments needed for different formats, unlike pick-and-place solutions that require additional format parts.

A Collaborative Effort for Enhanced Productivity

The collaboration between Sidel and Miswa Chemicals is part of a broader complete line upgrade project that has significantly improved overall production capacity.

"The Sidel project team perfectly understood our needs and was reactive in providing us with good technical recommendations," said Oren Patel-Champion. "Even if Sidel is usually recognized for its high-end robotics and sophisticated technologies, they proved that their portfolio can also adapt to traditional low/medium speed applications for strong national players such as ourselves."

Sidel's extensive range of packing solutions caters to various case sizes, payloads, and speeds, suitable for a wide array of products including homecare, personal care, food, and beverages.

About Sidel

Sidel is a leading global provider of packaging solutions for various industries, specializing in PET, can, glass, and other materials. With over 170 years of experience, Sidel offers advanced systems and services, line engineering, eco-solutions, and other innovations to help shape the future of packaging.

Sidel's commitment to understanding customer challenges and meeting their performance and sustainability goals is reflected in their collaborative approach and innovative solutions. Their expertise and smart data analytics ensure lifetime productivity for their customers.

About Miswa Chemicals UK

Miswa Chemicals UK is an internationally recognized manufacturer of automotive, household, and insecticide products. Established in 1979, the family-owned company owns household brands such as Kilit, Pavan, and Polyguard.