SHERIDAN, WYOMING – October 15, 2025 – Italian packaging technology leader SIPA has introduced the new XFORM 160, a smart and scalable preform production system that targets low- to mid-volume bottlers and converters seeking high performance without high complexity. Positioned as the entry-level model in SIPA’s now fully integrated XFORM lineup—which includes the 160, 250, 350, and 500 systems—the machine marks a strategic move to make advanced preform manufacturing accessible to a broader range of producers.
Smart, Sustainable, and Scalable Performance
The XFORM 160 is designed to meet the shifting needs of a dynamic packaging market where sustainability, agility, and modular growth are key. With a compact footprint and plug-and-play setup, the system enables rapid installation and adaptability for small-scale bottlers, specialty converters, and new entrants to the PET packaging segment.
Producers can start lean and scale up over time—without sacrificing performance. The system can achieve up to 28,000 bottles per hour and supports up to 60 cavities, delivering up to 25% higher productivity than traditional 48-cavity systems. Its versatility extends across multiple application areas, including:
- Beverage preforms (water, soft drinks, juices)
- Personal and home care packaging
- Specialty food and condiment containers
High Output Meets Circular Efficiency
At a time when sustainability and resource efficiency define competitive advantage, the XFORM 160 integrates advanced mechanical and process innovations:
- Continuous rotation screw with output up to 550 kg/h
- Ready to run with up to 100% recycled PET
- Third-party tooling compatibility to preserve existing investments
- Compact, container-optimized layout to reduce logistics costs
These features align with industry efforts to close the loop on PET recycling and reduce transportation emissions across the packaging value chain.
Intelligent Engineering and Simplified Operations
Engineered with user experience in mind, the XFORM 160 incorporates SIPA’s latest control architecture and connectivity tools. Its hydraulic toggle clamp (1600 kN) uses force and position control for precision molding, while the integrated 24-inch vertical touchscreen interface runs proprietary SIPA software with advanced functions such as:
- Automatic machine purging and start-up
- Statistical process control and troubleshooting tools
- Cloud connectivity through SIPA XCON for remote monitoring
Optional modules—including energy and mold-water flow monitoring and automated weekly start-up scheduling—help minimize downtime and enhance operational transparency for plant managers.
Completing the XFORM Portfolio
The launch of the XFORM 160 solidifies SIPA’s position as one of the few manufacturers offering a complete, modular preform system portfolio that spans every productivity tier. By complementing the higher-capacity XFORM 250, 350, and 500 models, the new unit serves the mid-to-low productivity market segment with premium engineering and flexibility.
Quote from SIPA
“The XFORM 160 is more than a new machine—it’s a strategic tool for businesses ready to elevate their production without overextending resources. It exemplifies SIPA’s belief that essential performance can deliver exceptional results when innovation is focused, flexible, and forward-thinking.”
Strategic Value for Global Packaging Producers
With preform manufacturing increasingly influenced by shorter product cycles, recycled resin adoption, and cost-controlled scalability, SIPA’s XFORM 160 provides a timely solution. It gives converters and beverage producers the ability to diversify product lines while maintaining consistent quality and uptime—critical factors in an industry facing fluctuating demand and sustainability pressures.
Learn more about the XFORM 160 and the full XFORM range at www.sipa.it.