Auburn, Ala. – September 29, 2026 -- Sonic Tools USA has rolled out a free online configurator letting technicians build custom toolbox layouts from 163 Sonic Foam System (SFS) modules across five size categories, cutting toolbox setup guesswork for automotive, aviation and manufacturing crews.
Configurator maps 163 SFS modules across extra-small to extra-large drawers
The tool works drawer by drawer across Sonic's S-Series Toolboxes and boxes from other manufacturers, using exact drawer dimensions with drag-and-drop and rotation features so users can arrange modules like a puzzle. A utilization bar tracks available space in real time, while keyword search by SKU or foam size speeds selection.
Registered users can build and save multiple configurations, revisit them later, and export a finished layout as a PDF "Build Report" for procurement or internal records.
Buyers complete toolbox and foam purchases in a single transaction
Once a layout is finalized, customers can purchase the full S-Series Toolbox with matching SFS foam sets directly through SonicToolsUSA.com, or order only the incremental modules needed to expand an existing setup. The tool also lets prospects visualize how Sonic foam would fit inside a toolbox they already own before committing to a purchase.
"The drawer configurator tool is a resource to either create an entirely new toolset from scratch or to expand upon, or reorganize, an existing toolset as needs and skills grow," said Don Russell, director of marketing at Sonic.
Independent time studies show 78% faster toolbox inventory checks
Sonic cites independent time studies showing SFS toolsets deliver a 78 percent faster toolbox inventory process, an 80 percent reduction in misplaced tools, and 20 percent faster tool retrieval and return. Each SFS set uses CNC-machined, two-tone foam in chemical-resistant material designed for rugged shop environments, allowing technicians to spot missing tools at a glance.